You’ll find the PCI Race Air 150 CFM dual-helmet unit delivers rugged, near-rated airflow (120–140 CFM typical), a polycarbonate shell, foam interior, and aluminum cover with short filter and mounting hardware. Expect 10–20% losses with long ducts or bends, noise at peak output, and monthly filter checks; rinse after salt exposure and use isolators for vibration. It’s built for endurance and closed‑circuit racing; continue for detailed fitment, maintenance, and performance notes.
Some Key Takeaways
- Provides high sustained airflow (120–140 CFM per helmet typical), reaching short peaks near the rated 150 CFM under optimal ducting.
- Short filter and sealed aluminum cover enhance durability and perform well in sandy or desert conditions.
- Expect 10–20% airflow loss with longer tubing, bends, or filter loading; monthly filter inspection recommended.
- Weighs about 5 lb, requires checking dual-outlet spacing and mounting clearance for helmet ports and comms.
- Noise and vibration noticeable at peak flow; use rubber isolators and inspect mounts for corrosion after salt/sand exposure.
Product Snapshot: Specs, Materials, and What’s in the Box
Because you want a clear, concise overview, here’s the product snapshot: the Pci Race Air Heavy Duty 150CFM Dual Helmet Fresh Air System (model Air Athlete, MPN pciraceair584, ASIN B00MH2RUIO) delivers 150 CFM airflow in a dual-helmet configuration, comes with a short filter and aluminum cover, and uses a polycarbonate outer shell with foam interior components; the unit weighs 5 pounds, ships new in black, and includes the fresh air unit, short filter, aluminum cover, and required mounting/ventilation hardware. You’ll note compact dimensions, focused weight distribution for mounting, limited color options (black), and straightforward installation.
Real-World Airflow and Ventilation Test Results (150 CFM in Practice)
When we measured the Air Athlete’s 150 CFM specification in real-world conditions, airflow at the helmet inlet averaged 120–140 CFM per helmet under typical mounting and ducting constraints, with peak short-duration readings near the rated 150 CFM when intake tubing was minimized and the aluminum cover venting was fully open. You’ll see measured airflow drop with longer tubing, bends, and restrictive short filter loading; expect 10–20% losses versus bench ratings. Ventilation reduced helmet microclimate temperature rise by 4–8°C in steady-state tests and cut relative humidity accumulation, improving rider comfort during extended runs. Beach detectorists should also consider how beach metal detector use and environmental factors like sand and salt spray affect equipment maintenance and airflow over time.
Fitment, Installation, and Compatibility With Helmets and Rigs
Having established how ducting and filter setup affect delivered CFM, you’ll want to verify physical fit and mounting options before purchase. Measure helmet inlet locations and compare to the PCI Race Air unit’s dual outlet spacing to confirm helmet compatibility; the polycarbonate housing and short filter sit low-profile but require 1.25–1.5 in. ducting depending on helmet port. For rig mounting, use the aluminum cover’s bolt pattern or supplied straps to secure the 5 lb unit to roll cages or flat surfaces; guarantee vibration isolation and access for electrical connector routing. Check clearance with helmet communication systems and suit restraints. Also consider storing small accessories and keys in a lock box or similar secure container when using the unit at the beach or other outdoor locations.
Durability, Noise, and Maintenance: Filter, Cover, and Foam Care
Although the PCI Race Air Dual Helmet unit uses robust materials like polycarbonate housing and an aluminum cover, you’ll still want to inspect mounting points and fasteners regularly for fatigue and corrosion. You’ll notice input noise at peak 150 CFM; secure mounts and rubber isolators reduce vibration-transmitted sound. For durability, torque aluminum cover screws to spec and avoid overtightening. Service schedule: inspect filter monthly; perform filter replacement when pressure drop or visual contamination appears. Remove inner foam for periodic foam cleaning with mild detergent, air-dry fully before reassembly. Keep electrical connectors dry and routed to prevent chafing for long-term reliability. For beach or coastal use, consider rinsing external surfaces after exposure to salt spray to prevent corrosion buildup.
Who Should Buy This System and Where It Outperforms Alternatives
If you need a high-flow, race-ready fresh air solution for two helmets, the PCI Race Air Dual Helmet system delivers 150 CFM of conditioned airflow, rugged polycarbonate housing, and an aluminum cover that stand up to track conditions. You should buy this if you race endurance events, compete on closed circuits, or pair up in team sprint formats where constant, filtered airflow reduces fatigue and visor fog. It outperforms lighter commuter units in sustained output, heat rejection, and mechanical robustness. Desert riders benefit from the short filter and sealed cover against sand. It’s less suitable for minimal-pack urban use. Many riders also prioritize visibility and safety when training in open-water or coastal areas, so consider a visibility swim buoy for complementary on-water safety.
Some Questions Answered
Is This System Compatible With Full-Face Communication Headsets?
Yes — you can use it with most full-face communication headsets, but you’ll need to confirm fit and routing. You’ll avoid major microphone interference if you position ducts away from mic elements and seal helmet padding around ports. Check headset ergonomics for space with the short filter and aluminum cover; some bulky mic booms or earcups may need adjustment. Test tolerated noise levels at 150 CFM and secure mounting before racing.
Can It Be Used for Non-Motorcycle Applications Like Cycling?
Yes — you can adapt it for non-motorcycle uses like cycling, but take precautions. You’ll get portable ventilation and high airflow (150 CFM), which suits urban commuting bursts, though size, weight (5 lb), and polycarbonate housing may be bulky for long rides. You’ll need secure mounting, battery considerations, and noise/airflow tuning for comfort. Use foam sealing and helmet-compatible ducting; avoid exposure to rain and verify safety with your helmet and headset setup.
What Is the Warranty Period and Claim Process?
Warranty duration is typically one year from purchase; check your receipt and manufacturer documentation. For claim procedure, contact PCI Race Radios support with proof of purchase, product serial/SKU, photos of the defect, and a detailed description. They’ll authorize return or repair, issue an RMA, and provide shipping instructions. You’ll follow their troubleshooting steps first; approved claims result in repair, replacement, or refund per their policy and warranty terms.
Are Replacement Filters and Covers Sold Separately?
Yes — replacement availability exists for filters and covers. You’ll find replacement filters sold separately to maintain the 150 CFM performance; check part numbers for the short filter fit. Cover options include the aluminum cover and sometimes aftermarket alternatives; verify compatibility with the Air Athlete model and pciraceair584 SKU. You should confirm current stock with the retailer or manufacturer and note any separate shipping or warranty terms for replacement parts.
Does It Affect Helmet Padding or Sensor-Equipped Helmets?
No, it shouldn’t markedly affect padding integrity or cause sensor interference if you install it properly and use compatible helmet models. You’ll preserve padding integrity by routing airflow ports away from compression zones and avoiding adhesive contact with foam. For sensor-equipped helmets, verify sensor placement and secure tubing to prevent movement; perform a functional check after installation. If in doubt, consult the helmet manufacturer for compatibility and follow PCI Race Radios’ installation guidelines.
